Background
From all-diesel to hybrid
The conventional merchant ship has historically been all-diesel, with a slow-speed two-stroke main engine driving the propeller and medium-speed four-stroke auxiliary engines providing the electrical load. The all-diesel architecture is well-suited to steady-state operation at sea, where the main engine is sized for the design speed and operates at typically 70 to 85% MCR (Maximum Continuous Rating) for most of the voyage. It is poorly suited to transient operation (dynamic positioning, tug handling, ferry port calls, offshore load variations), where the engine spends significant time at low load with poor specific fuel consumption.
The introduction of diesel-electric propulsion in the 1990s (offshore vessels, cruise ships, ferries) addressed part of this problem by allowing multiple smaller engines to be started and stopped to match the load. The introduction of battery-hybrid propulsion in the 2010s extended the principle further: the battery absorbs and supplies short-term load fluctuations on a sub-second to multi-minute timescale, allowing the running engine count and load to be optimised on a longer timescale. The first commercial battery-hybrid vessel was the Viking Lady offshore supply vessel (Eidesvik / DNV / Wartsila joint project, 2009), with a 415 kWh battery integrated into the diesel-electric power plant.
Battery chemistry: NMC vs LFP
The two principal lithium-ion battery chemistries in marine application are:
- Lithium nickel manganese cobalt oxide (NMC): high specific energy (typically 200 to 250 Wh/kg cell-level) and high specific power; typical of land-based EV applications. Higher fire risk under thermal-runaway conditions; requires more elaborate fire suppression and ventilation. Cycle life typically 3,000 to 5,000 deep cycles.
- Lithium iron phosphate (LFP): lower specific energy (typically 130 to 170 Wh/kg cell-level) but significantly safer thermal-runaway behaviour; lower fire risk and easier compliance with marine safety codes. Longer cycle life (typically 5,000 to 10,000 deep cycles). Becoming the dominant marine choice from approximately 2020 onwards.
The dominant commercial chemistry in 2024 marine deployments is LFP, on safety grounds. NMC remains in use for weight-critical applications (high-speed ferries, some patrol craft).
The principal marine battery suppliers are: Corvus Energy (Bergen, Norway, the largest marine BESS supplier with approximately 30% market share), Leclanche (Switzerland), Spear Power Systems (Houston, USA), Wartsila Energy Storage and Optimisation (formerly part of Wartsila Marine), EST-Floattech (Netherlands), Saft (France), EVE Energy (China), CATL (China), BYD (China), and several smaller specialist suppliers.
Class and IMO regulatory framework
Battery installations on merchant ships are regulated by:
- IMO interim guidelines for the safety of ships using fuel cells (MSC.1/Circ.1647) and interim guidelines for the safety of ships using lithium-ion batteries under development at MSC.
- IGF Code (International Code of Safety for Ships using Gases or other Low-flashpoint Fuels) in part, where the battery is integrated with a low-flashpoint fuel system.
- Class society notations: DNV Battery Power notation (DNV-RU-SHIP Pt.6 Ch.2 Sec.1), Lloyd’s Register ShipRight Hybrid notation, ABS Battery Notation, BV Hybrid Power notation, NK Battery notation, KR Battery notation, RINA Battery notation, CCS Battery notation. See classification society.
- National flag-state requirements: Norway (Sjofartsdirektoratet), UK (MCA), Netherlands (ILT), Singapore (MPA), Japan (JG), Korea (KR statutory), USA (USCG) all have specific battery installation requirements.
The most prescriptive regime is currently DNV (Norwegian-flagged ferry fleet), which has driven the development of the international class standards.
Hybrid configurations
Series hybrid
In a series hybrid architecture, the propeller is driven exclusively by an electric motor, which is supplied by either the battery or by gensets (diesel-driven generators). The battery and gensets are paralleled on a common DC or AC bus.
Series hybrid is the dominant architecture for:
- Cruise ships (almost all newbuilds since 2015 use series hybrid with battery integration).
- Offshore supply vessels (typical configuration: 4 to 6 medium-speed gensets + 1 to 2 MWh battery on a common DC bus).
- Hurtigruten coastal voyage liners (the MS Roald Amundsen, MS Fridtjof Nansen and several others use series hybrid).
- Ferries (battery-hybrid ferries on routes where full-electric is not yet feasible).
The principal vendors of marine series-hybrid power systems are ABB Onboard DC Grid (the principal commercial DC-bus solution), Siemens BlueDrive PlusC, Kongsberg PowerLink, Wartsila Marine (integrated package), Schneider Electric, Caterpillar Marine and MAN Energy Solutions.
Parallel hybrid
In a parallel hybrid architecture, the propeller is driven by both a mechanical shaft (from a slow-speed two-stroke or medium-speed four-stroke engine) and an electric motor, with the two power paths in parallel through a common gearbox. The electric motor is supplied by a battery and/or shaft generator.
Parallel hybrid is the dominant architecture for:
- Tug boats (the typical “hybrid tug” configuration uses parallel hybrid for the bollard-pull peak demand while running the main engine for sustained transit).
- Container ships (some MSC and Maersk newbuilds use a small parallel-hybrid battery for shaft generator load smoothing).
- Bulk carriers and tankers (rare, but a small number of newbuilds use shaft-generator-plus-battery for auxiliary load supply at sea).
- General cargo ships and ro-ro vessels (some newbuilds since approximately 2018).
All-electric
In a full-electric architecture, the only energy source onboard is the battery; there is no combustion engine. The battery is charged from shore power between voyage legs.
Full-electric is currently restricted to:
- Short-route ferries (under 50 nm per leg), particularly the Norwegian fjord ferries (Ampere, Folgefonn, Aurora, Tycho Brahe, Bastø Electric).
- Inland waterway barges (e.g. the Yara Birkeland container barge, in service 2020).
- Harbour tugs and pilot boats (some Singapore, Rotterdam and US west-coast deployments).
- Cable ferries and short crossings (some North American Great Lakes and BC Ferries crossings).
Full-electric is technically feasible for longer routes (up to approximately 200 nm per leg has been demonstrated in concept studies) but is constrained by battery cost (approximately USD 600 to USD 1,000 per kWh installed for marine BESS in 2024, plus shore-charging infrastructure) and by battery weight (a 100 t battery occupies the displacement budget of a small ferry).
Plug-in hybrid
A plug-in hybrid is a series or parallel hybrid that can also be charged from shore between voyages, taking advantage of low-emission shore electricity and reducing the in-service fuel consumption beyond what battery-only peak shaving could deliver. Plug-in hybrid is the configuration of choice for medium-route ferries (50 to 200 nm per leg), where a full battery-only solution is not yet economic but where plug-in charging significantly reduces fuel consumption.
The Color Line Color Hybrid, the Stena Stena Germanica, the Hurtigruten MS Roald Amundsen, and several other large ferries are plug-in hybrids.
Performance and economics
Fuel savings
Independent peer-reviewed and industry studies place the typical fuel saving from battery-hybrid integration in the range of 5 to 15% of total fuel consumption, depending on operating profile:
- Steady-state long-distance vessels (container ships, bulk carriers, tankers): 1 to 3% saving, principally from auxiliary load smoothing.
- Cruise ships and ro-pax ferries: 5 to 12% saving, from peak shaving and zero-emission port operation.
- Offshore supply vessels (PSVs, AHTS): 10 to 25% saving, from spinning-reserve replacement and dynamic-positioning load smoothing.
- Tugs: 15 to 30% saving, from peak shaving on bollard-pull operations.
- Short-route ferries with plug-in hybrid: 30 to 70% fuel-cost saving, the upper end achieved when shore power is renewable and the battery covers a large share of the propulsion energy.
Capital cost
A marine BESS in 2024 costs approximately USD 600 to USD 1,000 per kWh installed, including the battery cells, battery management system (BMS), thermal management, fire protection, switchgear, and Class approval. The total installed cost for a typical battery hybrid is therefore:
- Cruise ship 5 MWh battery: approximately USD 3 to USD 5 million.
- Offshore PSV 1 MWh battery: approximately USD 0.6 to USD 1.0 million.
- Hybrid tug 500 kWh battery: approximately USD 0.3 to USD 0.5 million.
- Coastal ro-pax 2 MWh battery: approximately USD 1.2 to USD 2.0 million.
- Full-electric short-route ferry 4 MWh battery: approximately USD 2.4 to USD 4.0 million.
The shore charging infrastructure (where required) adds a comparable cost: typically USD 1 to USD 5 million per shore connection point depending on grid capacity.
Payback
Payback periods are highly variable:
- Offshore PSVs: 18 to 36 months (high fuel-saving rate, modest battery cost).
- Tugs: 24 to 48 months.
- Cruise ships: 36 to 72 months (high battery cost, moderate saving rate).
- Ferries: 48 to 96 months for hybrid; 60 to 120 months for full-electric (heavily dependent on shore power cost vs marine fuel cost).
The battery-hybrid savings calculator implements the IMO MEPC.1/Circ.815 method for estimating savings; the BESS sizing calculator recommends battery capacity for a given operating profile.
CII improvement
The fuel saving translates directly into a CII rating improvement of equivalent magnitude. A 10% fuel saving typically moves a vessel two bands on the CII rating scale.
EU ETS, FuelEU Maritime, IMO Net-Zero Framework
Battery hybrids reduce scope of fuel for EU ETS EUA surrender and for FuelEU Maritime GHG intensity calculation. Where shore-charging is from renewable sources, the shore-charged energy is rated at zero g-CO2eq/MJ on the WtW basis, substantially reducing the FuelEU Maritime intensity score and the pooling/multiplier/penalty exposure.
Under the IMO Net-Zero Framework GHG Fuel Intensity (GFI) standard from 2027, the same calculation applies: battery-hybrid energy from renewable shore power counts at zero g-CO2eq/MJ for GFI compliance.
Notable deployments
MF Ampere (2015) and the Norwegian electric ferry programme
The MF Ampere (Norled, in service May 2015) was the world’s first full-electric vehicle ferry, operating on the 5.6 km Lavik-Oppedal crossing in Sognefjord, Norway. The vessel has a 1,040 kWh battery on each end (2,080 kWh total) and is charged at each terminal during the 10-minute turnaround. The Ampere was the trigger for the Norwegian electric ferry programme: by end-2024, approximately 70 Norwegian ferries are full-electric, representing approximately one-third of the Norwegian domestic ferry fleet by number and approximately 70% of fleet-wide ferry fuel consumption avoided.
The Norwegian programme is enforced by the Sjofartsdirektoratet (Norwegian Maritime Directorate) which requires all newbuild ferry concessions on routes under 100 nm to demonstrate full-electric or low-emission operation, and by the Statens vegvesen (Norwegian Public Roads Administration) which awards ferry route concessions through public tender requiring zero-emission operation.
Yara Birkeland (2020)
The Yara Birkeland is the world’s first autonomous, full-electric container ship, operating between Yara’s Porsgrunn fertilizer plant and the port of Brevik on the Norwegian coast. The 120 TEU vessel has a 7 MWh battery and is autonomously navigated through the inner Oslofjord. The Yara Birkeland is the principal example of the convergence between autonomous shipping, full-electric propulsion and the Green Shipping Corridor concept.
Color Hybrid (2019)
The Color Hybrid (Color Line, in service August 2019) is the world’s largest plug-in hybrid ro-pax ferry, operating on the Sandefjord-Stromstad crossing. The vessel has a 5 MWh battery and is charged at Sandefjord during the 1-hour turnaround. The vessel reduces fuel consumption by approximately 30% compared to a conventional ferry and operates on battery-only for the inshore portion of the crossing.
Hurtigruten coastal voyage hybrid programme (2019 onwards)
Hurtigruten introduced a battery-hybrid programme on its MS Roald Amundsen (in service July 2019), MS Fridtjof Nansen (March 2020) and MS Otto Sverdrup (2021). Each vessel has approximately 1.4 MWh of battery and a series-hybrid power plant integrated with LNG dual-fuel main engines. Reported fuel savings are approximately 20% on the Norwegian coastal voyage.
Bastø Electric (2021)
The Bastø Electric (Bastø Fosen, in service April 2021) is a 600-passenger / 200-car ferry operating on the Moss-Horten crossing in Oslofjord. The vessel has a 4.3 MWh battery (Corvus Energy) and is charged at each terminal. It is among the largest full-electric vehicle ferries in service.
Stena Elektra (proposed 2030)
Stena Line has announced the Stena Elektra concept (announced 2018, refined 2022), a full-electric Gothenburg-Frederikshavn ferry (50 nm crossing) targeted for 2030 delivery. The vessel would have approximately 60 to 80 MWh of battery, the largest marine BESS yet proposed.
Major cruise line hybrid orders
Carnival Corporation, Royal Caribbean Group, Norwegian Cruise Line Holdings, MSC Cruises and Hurtigruten have all integrated battery-hybrid systems into their newbuild programmes. The AIDAprima (AIDA Cruises, 2016) was the first cruise ship with significant battery integration; substantially all cruise ship newbuilds since 2018 include battery-hybrid systems.
Maersk methanol hybrid container ships (2024 onwards)
A.P. Moller-Maersk has integrated battery-hybrid systems into its 18-strong fleet of methanol dual-fuel container ships (Laura Maersk delivered September 2023, Ane Maersk delivered January 2024, sister vessels through 2025). The battery provides peak shaving and shore-power compatibility for cold ironing operations.
Safety and operational considerations
Thermal runaway risk
Lithium-ion batteries can undergo thermal runaway if abused (overcharged, discharged below safe limits, mechanically damaged, exposed to high ambient temperature), in which the cell temperature rises rapidly to 600 to 1000 °C, releasing flammable electrolyte vapours and (under some conditions) propagating to neighbouring cells in a self-sustaining chain reaction.
Marine BESS installations include multiple safety layers to mitigate this risk:
- Cell-level battery management system (BMS): monitors voltage, current and temperature for each cell, isolating cells that exceed safe limits.
- Module-level fire suppression: typically inert gas (Novec 1230, FM-200, CO2) flooding of the battery module enclosure.
- Thermal isolation: each module is thermally isolated from neighbours by ceramic or fire-resistant insulation to prevent propagation.
- Ventilation: battery rooms have continuous mechanical ventilation to disperse any vented gases.
- Containment: battery rooms have A-60 fire boundaries (60-minute structural fire integrity per SOLAS Chapter II-2) and are typically located away from accommodation spaces and machinery spaces.
- Detection: smoke, gas, temperature and electrical-arc detection in the battery room, with alarm to the bridge.
LFP chemistry has substantially lower thermal runaway risk than NMC, which is why LFP is becoming the dominant marine choice. Even with LFP, however, the safety design is taken seriously because the marine environment offers limited options for emergency response (the vessel cannot pull over).
Class society notations
The principal Class society notations for battery installations are:
- DNV Battery (Power) and Battery (Safety): the two-tier DNV approach, with Battery (Power) for installations supplying primary propulsion and Battery (Safety) for installations supplying emergency or backup loads.
- Lloyd’s Register ShipRight Hybrid.
- ABS Battery Notation.
- BV Hybrid Power.
- CCS Battery notation.
- NK Battery notation.
- KR Battery notation.
- RINA Battery notation.
The Class submission package is substantial, typically requiring a HAZID (hazard identification), HAZOP (hazard and operability study), failure mode and effects analysis (FMEA), thermal runaway propagation study, fire suppression system design, and operational manual.
Crew training
Battery hybrid systems require specialised crew training, typically:
- Officers in charge of the engineering watch (OICEW): a dedicated battery operations course (typically 5 days) covering BMS interpretation, emergency shutdown, fire response and thermal runaway containment.
- Engine crew: a dedicated battery awareness course (typically 2 to 3 days).
- Bridge crew: a familiarisation course covering battery alarm interpretation and abandon-ship implications.
The principal training providers are the Class societies (DNV Maritime Academy, Lloyd’s Register Foundation, ABS Academy), maritime universities (Tromsø, Aalesund, Trondheim, Aalborg, Singapore, Solent), and the equipment manufacturers (Corvus Energy training centre in Bergen, ABB training centres).
Recycling and end-of-life
Marine batteries have an end-of-life cycle of typically 8 to 12 years (depending on cycle pattern and depth of discharge). End-of-life batteries can be:
- Recycled for materials (lithium, cobalt, nickel, manganese, copper, aluminium) by specialist recyclers (Northvolt Revolt in Sweden, Umicore in Belgium, Li-Cycle in Canada, BTR in China).
- Repurposed for second-life stationary storage applications (typically grid frequency support or behind-the-meter commercial storage).
- Disposed to hazardous waste landfill (the least environmentally favourable outcome).
The EU Battery Regulation (Regulation 2023/1542, in force August 2024) requires take-back of marine batteries at end-of-life and minimum recycled-content thresholds for new batteries from 2030 (16% cobalt, 6% nickel, 6% lithium). The Hong Kong Convention on Ship Recycling (in force June 2025) provides additional requirements for safe end-of-life handling of battery-equipped vessels.
Limitations and risks
Energy density gap with combustion fuel
Marine fuels have very high energy density (HFO approximately 11,000 Wh/kg; LFP cell approximately 150 Wh/kg, full BESS pack approximately 100 Wh/kg). The gap of approximately a factor of 100 means that a battery cannot replace fuel as the primary energy carrier on long-distance vessels for the foreseeable future. Battery-hybrid is therefore a complement to combustion-engine propulsion, not a substitute.
Cycle-life economic constraint
Each charge-discharge cycle ages the battery; deep cycles (full charge to full discharge) age the battery faster than shallow cycles. The economic optimum cycle pattern is typically shallow cycling (30 to 70% state of charge), which limits the usable battery capacity to approximately 40% of nameplate capacity for long-term operation.
Charging infrastructure cost
Full-electric and plug-in hybrid configurations require shore charging infrastructure, which is often a larger capital cost than the battery itself. Rapid charging at high power (10 to 50 MW) requires substantial grid connection and is constrained by local grid capacity in many ports. The Green Shipping Corridors framework is increasingly being used to coordinate shore-side investment.
Fire risk perception and insurance
Marine insurance underwriters (the IUMI - International Union of Marine Insurance) have expressed concern about lithium-ion battery fire risk on cargo ships (predominantly arising from cargo lithium-ion batteries in cars or as hazardous cargo, distinct from propulsion BESS). The cargo-fire risk has indirectly raised insurance costs for battery-equipped vessels generally, although purpose-designed propulsion BESS installations with comprehensive Class-approved safety systems remain insurable on broadly normal terms.
Charterer / owner incentive misalignment
For vessels in the time-charter market, the fuel cost is borne by the charterer but the battery system cost is borne by the owner. The BIMCO CII clauses, Sea Cargo Charter and EUA pass-through clauses frameworks are gradually realigning the incentives.
Future outlook
Continued growth in ferries and offshore
DNV’s Maritime Forecast to 2050 (2023) projects that the battery-equipped vessel population will grow from approximately 1,800 in 2024 to approximately 6,000 by 2030 and approximately 15,000 by 2040, with the growth concentrated in ferries, offshore vessels, tugs, coastal ro-pax and cruise ships.
Solid-state batteries (post-2030)
Solid-state lithium batteries (in which the liquid electrolyte is replaced with a solid electrolyte) promise approximately 50 to 100% higher specific energy than current LFP and substantially lower fire risk. Commercial automotive deployment is expected from approximately 2027; marine deployment is expected from approximately 2030.
Sodium-ion batteries
Sodium-ion batteries (using sodium rather than lithium as the working ion) offer approximately 30% lower specific energy but substantially lower cost (approximately USD 100 to USD 200 per kWh achievable) and no requirement for cobalt or lithium. Marine prototype installations are expected from approximately 2026.
Hydrogen fuel cell + battery hybrids
Proton exchange membrane (PEM) fuel cells combined with batteries are an alternative low-emission propulsion path for medium-route vessels (50 to 500 nm). The fuel cell provides sustained energy from hydrogen storage; the battery provides peak power and load smoothing. The Norled MF Hydra (in service April 2023) is the world’s first commercial hydrogen fuel cell ferry, with approximately 200 kW fuel cell + 800 kWh battery + 80 kg liquid hydrogen.
Convergence with shore power
The expansion of shore power infrastructure (mandated by the EU AFIR regulation for TEN-T ports by 2030 and increasingly elsewhere) is making plug-in hybrid configurations economically attractive for an expanding range of vessels and routes.
See also
Operational and technical efficiency measures
- Wind-assisted propulsion
- Air lubrication systems
- Just-in-time arrival
- Weather routing
- Trim optimisation
- Slow steaming
- Bulbous bow retrofits
- Energy-saving devices
- Onboard carbon capture
- Cold ironing / shore power
Alternative fuels
- LNG as marine fuel
- LNG fuel system
- Methanol as marine fuel
- Ammonia as marine fuel
- Biofuels in shipping
- Heavy fuel oil
- Marine gas oil
Engines and machinery
- Marine diesel engine
- Marine gas turbine
- Marine propeller
- Bow thruster and stern thruster
- Exhaust gas cleaning system
Hull form, hydrostatics and stability
- Hull form design
- Block coefficient
- Hydrostatics and Bonjean curves
- Trim and list
- Metacentric height
- Free surface effect
- Intact stability
- Damage stability
- Ship resistance and powering
Regulatory and reporting frameworks
- MARPOL Annex VI
- IMO Net-Zero Framework
- IMO GHG Strategy
- EEXI, EPL and ShaPoLi
- SEEMP I, II, III
- CII corrective action plan
- EU MRV Regulation
- EU ETS for shipping
- FuelEU Maritime
- FuelEU penalties, pooling and multipliers
- UK ETS for shipping
- China DCS
- IMO DCS vs EU MRV
- CARB at-berth rule
- Emission control areas
- NOx Tier I, II, III
- IMO 2020 sulphur cap
Voluntary frameworks
- Poseidon Principles
- Sea Cargo Charter
- RightShip GHG Rating
- Green Shipping Corridors
- BIMCO CII clauses
- EUA market mechanics for shipping
- Voluntary carbon credits in shipping
Conventions, codes and class
- SOLAS Convention
- MARPOL Convention
- Ballast Water Management Convention
- Hong Kong Convention
- COLREGs Convention
- ISM Code
- ISPS Code
- Classification society
Calculators
- Battery-hybrid savings calculator
- BESS sizing calculator
- Shore power compatibility calculator
- SEEMP Measures Combined calculator
- EEXI Required calculator
- EEXI Attained calculator
- CII Attained calculator
- CII Required calculator
- Calculator catalogue
References
- IMO Resolution MEPC.244(66): 2014 Guidelines on the Method of Calculation of the Attained Energy Efficiency Design Index (EEDI) for New Ships. International Maritime Organization, 2014.
- IMO Resolution MSC.391(95): International Code of Safety for Ships using Gases or other Low-flashpoint Fuels (IGF Code). International Maritime Organization, 2015.
- DNV. Battery (Power) and Battery (Safety) class notations. DNV-RU-SHIP Pt.6 Ch.2 Sec.1, 2024 edition.
- DNV. Maritime Forecast to 2050. DNV Energy Transition Outlook, 2023.
- DNV. Alternative Fuels Insight: Battery-equipped vessels database. DNV Maritime, 2024.
- Lloyd’s Register. ShipRight Procedure for Hybrid Propulsion Systems. Lloyd’s Register Group, 2022.
- ABS. Guide for Use of Lithium Batteries in the Marine and Offshore Industries. American Bureau of Shipping, 2022.
- Norled. MF Ampere: First Year of Operation Performance Report. Norled AS, 2016.
- Color Line. Color Hybrid Performance Report. Color Line ASA, 2021.
- Hurtigruten. Sustainability Report 2022. Hurtigruten Group, 2023.
- ICCT. The cost of zero-emission ships and shipping. International Council on Clean Transportation, 2022.
Further reading
- DNV. Energy Transition Outlook 2023. DNV, 2023.
- IRENA. A pathway to decarbonise the shipping sector by 2050. International Renewable Energy Agency, 2021.
- Argonne National Laboratory. GREET Model: Marine Module. Argonne National Laboratory, 2023.
- ICS. Catalysing the Fourth Propulsion Revolution. International Chamber of Shipping, 2022.